Installation Guide · VC100
Installation Guide
Valve Covers - 1989-1998
12V 5.9L Dodge Cummins
Kit Includes
- 6× valve covers
- 6× gaskets
- 6× bolts & O-rings
Tools
- Ratchet
- 15mm socket, plus 13mm (1989-1993) or 19mm (1994-1998) socket
- 1/4" hex drive socket
- Rubber mallet
- Optional: assembly lubricant
- Optional: penetrating oil for stuck covers
Step-by-Step Installation
Loosen and Remove Stock Valve Covers
Start by removing the decorative name plate that sits over the valve covers. It's removed by loosening two nuts: 13mm on 1989-1993 trucks or 19mm on 1994-1998 trucks.
Using a 15mm socket, remove the 6 factory valve cover bolts. The factory valve covers should lift off. If stuck, lightly tap the sides with a rubber mallet until they break free.
Prepare Valve Covers for Installation
On the heads, clean the gasket mating surfaces and bolt holes of any dirt, debris, or old gasket material.
Install the provided gaskets onto the XOTIC PERFORMANCE covers. Optionally, dab assembly lubricant in a few spots between the valve covers and gaskets to help hold them in place during installation.
Fit the provided O-rings onto the new bolts before placing them into their holes. Assembly lubricant can be used on the bolts and O-rings for smooth torquing and a tight seal.
Install New Valve Covers
Install the new valve covers, starting with the rearmost cover and working forward. The single valve cover with an oil fill cap should be installed on the frontmost cylinder for ease of access.
Torque Spec
18 ft-lbs
Using a 1/4" drive hex socket, torque all valve cover bolts to 18 ft-lbs.
Check for Leaks
Start and idle the engine. Verify there are no visible oil leaks from the gasket surfaces.
Once satisfied, stand back and admire the instant improvement to your engine bay.
Product & Installation Videos
These videos supplement the written guide. Refer to the instructions and torque specifications above for installation. Third-party reviews and showcases are labeled separately.
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